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Heavy Duty Tuggers

Pony Express AC Tugger 25K+ Lithium

Availability
Expected Q1 2027
Brand
EK Tech
Model
AC Tugger 25K+ Lithium
Towing capacity
25,000 lb on a flat floor
Footprint
52 x 30 in

Price by written quote

  • Freight to your ZIP on the quote

Ask for Raphael Perlmann.

Reviews of our parent store Heavy Duty Mobility

  • Fast answers We call the factory for you
  • The right machine We research every option
  • Send your drawings We check that it all fits
  • 2 year warranty On the frame and drive, 1 year on other parts

Other sizes in this line

Highlights

  • Tows 25,000 lb on casters and 100,000 lb on rails
  • 120 Ah lithium pack with a fast swap connector
  • Recharges in about 90 minutes

Pick from nine hitches, or send your drawing for a custom hitch, top or deck.

Where it works

  • Warehouses

    Long cart trains between storage, picking and the dock.

  • Plants

    Parts, die and kit carts between work cells.

  • Docks

    Heavy carts and equipment out to trailers and yards.

  • Heavy loads

    Equipment and rail loads where a forklift is the wrong tool.

Specifications

Performance

Pony Express AC Tugger 25K+ Lithium specifications, performance
Towing capacity 25,000 lb
Top speed Ask us

Battery and charging

Pony Express AC Tugger 25K+ Lithium specifications, battery and charging
Run time per charge Ask us
Battery 48 VDC, 120 Ah lithium iron phosphate, swappable

Size and weight

Pony Express AC Tugger 25K+ Lithium specifications, size and weight
Overall length 52 in
Overall width 30 in
Weight capacity rails 100,000 lb

Build and safety

Pony Express AC Tugger 25K+ Lithium specifications, build and safety
Chassis Welded steel with powder coated finish

More details

Pony Express AC Tugger 25K+ Lithium specifications, more details
Drive system 48V AC, 1.7 kW transaxle powered by AC Vector Power technology

Warranty

For the Pony Express AC Tugger 25K+ Lithium

  • 2 years Frame and drive
  • 1 year Other parts

Returns and changes

  • Return within 30 days with a return authorization number
  • Cancel free before it ships
  • Return freight on the original pallet is yours, with a 20% restocking fee after it ships
  • Any damage to a returned machine is charged to you
  • Custom builds are final

Questions about coverage? Call us 1-888-441-8992

Reviews

Reviews of our parent store Heavy Duty Mobility

  • Extremely fast and responsive. Cares deeply about their customers.

    Cameron Tinker Google
  • He even called me right after I placed the order online to review everything…

    Veronica Trustpilot
  • He really knows his products, was really quick looking up the answers…

    Michele Stern Google

How we work

  1. You call or send the form

    Tell us what you move and where. Add drawings if you have them.

  2. We check your route

    Every door, ramp, turn and elevator, before we quote.

  3. We call the factory

    We call the maker ourselves for build dates and answers.

  4. You get a written quote

    It lists the machine, options, freight and build time.

  5. Approve and we order

    We order from the factory and tell you the ship date.

Delivery

  • Freight to your ZIP On your quote before you order
  • Built to order Then delivered by freight truck to your dock

Overview

The Pony Express AC Tugger 25K+ Lithium is the highest capacity tugger in the Pony Express line. It tows loads up to 25,000 lb on casters and up to 100,000 lb on rails. This version replaces the standard AGM pack with a 48 V, 120 Ah lithium iron phosphate battery with a fast swap connector for multi shift work.

Power comes from a 48 V AC, 1.7 kW transaxle with AC Vector Power technology, which holds its torque across the full speed range. The operator controls speed from 0 to 1.5 mph in low and 0 to 3 mph in high, with regenerative braking and an electromagnetic holding brake for inclines. A charge supports up to 8 hours of operation and the external charger brings the pack back to full in about 90 minutes.

A charged spare pack drops in without downtime. The battery monitor pairs with a phone app over Bluetooth, so operators and managers see the state of charge, the amp hours used and the voltage, with light and sound alerts when it is time to recharge.

Questions

How much can the AC Tugger 25K+ Lithium pull?

It tows loads up to 25,000 lb on casters and up to 100,000 lb on rails. That makes it the highest capacity tugger in the Pony Express line.

What is the difference between the lithium and AGM versions?

The standard AC Tugger 25K+ uses a 48 V, 100 Ah AGM battery. This model uses a 48 V, 120 Ah lithium iron phosphate pack with a fast swap connector for multi shift work.

How long does the battery last and how fast does it charge?

A full charge supports up to 8 hours of operation. The external charger brings the lithium pack back to full in about 90 minutes.

Can we monitor the battery?

Yes. The battery monitor connects to a phone app over Bluetooth and shows the state of charge, amp hours used and voltage, with light and sound alerts when it is time to recharge.

What warranty applies?

2 years on the frame and motor, and 2 years on the lithium battery.

How do I get a price?

Call us or send the form. Tell us what you move, the route and your ZIP. We send a written quote with the machine, freight and build time.

How does it arrive?

Most machines go by freight truck from the factory. Parts and smaller items can go by FedEx or UPS. Freight to your ZIP is on your quote before you order. Rush and overnight shipping cost extra. We sell and ship to US addresses only.

Talk to us

1-888-441-8992

Ask for

Raphael Perlmann