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Heavy Duty Tuggers

Pony Express AC Tugger 25K+

Availability
Expected Q1 2027
Brand
EK Tech
Model
AC Tugger 25K+
Towing capacity
25,000 lb on a flat floor
Run time per charge
8 hours
Top speed
3 mph
Footprint
52 x 30 in

Price by written quote

  • Freight to your ZIP on the quote

Ask for Raphael Perlmann.

Reviews of our parent store Heavy Duty Mobility

  • Fast answers We call the factory for you
  • The right machine We research every option
  • Send your drawings We check that it all fits
  • 2 year warranty On the frame and drive, 1 year on other parts

Other sizes in this line

Highlights

  • Recharges in about 90 minutes
  • Jog button for one person hitching
  • Bluetooth battery app for fleet management

Pick from nine hitches, or send your drawing for a custom hitch, top or deck.

Where it works

  • Warehouses

    Long cart trains between storage, picking and the dock.

  • Plants

    Parts, die and kit carts between work cells.

  • Docks

    Heavy carts and equipment out to trailers and yards.

  • Heavy loads

    Equipment and rail loads where a forklift is the wrong tool.

Specifications

Performance

Pony Express AC Tugger 25K+ specifications, performance
Towing capacity 25,000 lb
Top speed 3 mph

Battery and charging

Pony Express AC Tugger 25K+ specifications, battery and charging
Run time per charge 8 hours
Battery 48 VDC, 100 Ah AGM or 48 VDC, 120 Ah lithium iron phosphate
Charger External, 85-270 VAC, single-phase, 50/60 Hz. Nominal input current: 6A/2.9A, 120/240 VAC. UL, cUL & CSA
Battery management system Visual and audible indicator when battery pack should be recharged. Bluetooth® capability and app to monitor battery status on smart phones.
Recharging time Approximately 90 minutes
Charging temperature -23° C to +60° C

Size and weight

Pony Express AC Tugger 25K+ specifications, size and weight
Overall length 52 in
Overall width 30 in
Weight capacity rails 100,000 lb
Shipping dimensions (L x W x H) 72" x 48" x 65"
Shipping weight 1,800 lb

Build and safety

Pony Express AC Tugger 25K+ specifications, build and safety
Drive wheels 12” x 3” molded rubber on solid cast iron industrial rims
Parking brake Electromagnetic
Chassis Welded steel with powder coated finish
Tires type Puncture proof, non-marking
Operating temperature 0° C to +40° C
Noise level < 65 dBA
Ingress protection IP 42, Controller IP 54

More details

Pony Express AC Tugger 25K+ specifications, more details
Drive system 1.7 kW transaxle powered by AC Vector Power technology
Handle Ergonomic handle design with thumb wheel controls

Warranty

For the Pony Express AC Tugger 25K+

  • 2 years Frame and drive
  • 1 year Other parts

Returns and changes

  • Return within 30 days with a return authorization number
  • Cancel free before it ships
  • Return freight on the original pallet is yours, with a 20% restocking fee after it ships
  • Any damage to a returned machine is charged to you
  • Custom builds are final

Questions about coverage? Call us 1-888-441-8992

Reviews

Reviews of our parent store Heavy Duty Mobility

  • Extremely fast and responsive. Cares deeply about their customers.

    Cameron Tinker Google
  • He even called me right after I placed the order online to review everything…

    Veronica Trustpilot
  • He really knows his products, was really quick looking up the answers…

    Michele Stern Google

How we work

  1. You call or send the form

    Tell us what you move and where. Add drawings if you have them.

  2. We check your route

    Every door, ramp, turn and elevator, before we quote.

  3. We call the factory

    We call the maker ourselves for build dates and answers.

  4. You get a written quote

    It lists the machine, options, freight and build time.

  5. Approve and we order

    We order from the factory and tell you the ship date.

Delivery

  • Freight to your ZIP On your quote before you order
  • Built to order Then delivered by freight truck to your dock

Overview

The Pony Express AC Tugger 25K+ tows up to 25,000 lb on casters and up to 100,000 lb on rails. Plants and warehouses use it for the heaviest carts, trailers and rail loads.

A 48 V AC transaxle holds its torque across the speed range. Choose a 100 Ah AGM or a 120 Ah lithium iron phosphate pack at order time. The external charger recharges in about 90 minutes, and a jog button lets one operator inch the tugger into the hitch.

Key features

  • 48 V AC Vector Power transaxle, 1.7 kW, holds its torque across the whole speed range
  • Recharges in about 90 minutes on the external charger
  • Choice of 100 Ah AGM or 120 Ah lithium iron phosphate pack at order time
  • Battery monitor gives sound and light low battery alerts plus a Bluetooth app for fleet management
  • Jog button inches the tugger into the hitch so one operator can couple a heavy cart
  • 12 by 3 inch molded rubber drive wheels on solid cast iron rims
  • Regenerative braking and an automatic holding brake for incline safety
  • Welded powder coated steel frame with a 2 year frame and motor warranty

Carts and equipment past 25,000 lb on casters are a job for the CartCaddyHD ChainDrive, rated to 50,000 lb with a hydraulic lift that puts up to 6,000 lb on the drive for traction. A ride on alternative for long routes is the RiderCaddy, rated to 10,000 lb. The swappable pack version, the AC Tugger 25K+ Lithium, is listed with the swappable pack tuggers.

Rail loads and the heaviest carts are the jobs where a tugger takes over from a forklift, and this is the model that does it.

Questions

How much can the AC Tugger 25K+ tow?

Up to 25,000 lb on casters and up to 100,000 lb on rails. Send us the cart weights, the floor and any ramps on the route and we confirm the model in a written quote.

Which battery should we choose?

The 100 Ah AGM pack suits a single shift. The 120 Ah lithium pack is the AC Tugger 25K+ Lithium and suits multi shift work with a spare pack.

How long does it run and charge?

Up to 8 hours per charge. The external charger recharges the pack in about 90 minutes.

When is the AC Tugger 25K+ available?

It is expected in Q1 2027. Request a quote and we confirm the build slot in writing.

How do I get a price?

Call us or send the form. Tell us what you move, the route and your ZIP. We send a written quote with the machine, freight and build time.

How does it arrive?

Most machines go by freight truck from the factory. Parts and smaller items can go by FedEx or UPS. Freight to your ZIP is on your quote before you order. Rush and overnight shipping cost extra. We sell and ship to US addresses only.

Talk to us

1-888-441-8992

Ask for

Raphael Perlmann