Pony Express AC Tugger 25K+
- Availability
- Expected Q1 2027
- Brand
- EK Tech
- Model
- AC Tugger 25K+
- Towing capacity
- 25,000 lb on a flat floor
- Run time per charge
- 8 hours
- Top speed
- 3 mph
- Footprint
- 52 x 30 in
Price by written quote
- Freight to your ZIP on the quote
Ask for Raphael Perlmann.
Reviews of our parent store Heavy Duty Mobility
- Fast answers We call the factory for you
- The right machine We research every option
- Send your drawings We check that it all fits
- 2 year warranty On the frame and drive, 1 year on other parts
Other sizes in this line
- This model 48 VDC, 100 Ah AGM or 48 VDC, 120 Ah lithium iron phosphate battery
- AC Tugger 25K+ Lithium 48 VDC, 120 Ah lithium iron phosphate, swappable battery (opens in a new tab)
Highlights
- Recharges in about 90 minutes
- Jog button for one person hitching
- Bluetooth battery app for fleet management
Pick from nine hitches, or send your drawing for a custom hitch, top or deck.
Where it works
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Warehouses
Long cart trains between storage, picking and the dock.
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Plants
Parts, die and kit carts between work cells.
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Docks
Heavy carts and equipment out to trailers and yards.
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Heavy loads
Equipment and rail loads where a forklift is the wrong tool.
Specifications
Performance
| Towing capacity | 25,000 lb |
|---|---|
| Top speed | 3 mph |
Battery and charging
| Run time per charge | 8 hours |
|---|---|
| Battery | 48 VDC, 100 Ah AGM or 48 VDC, 120 Ah lithium iron phosphate |
| Charger | External, 85-270 VAC, single-phase, 50/60 Hz. Nominal input current: 6A/2.9A, 120/240 VAC. UL, cUL & CSA |
| Battery management system | Visual and audible indicator when battery pack should be recharged. Bluetooth® capability and app to monitor battery status on smart phones. |
| Recharging time | Approximately 90 minutes |
| Charging temperature | -23° C to +60° C |
Size and weight
| Overall length | 52 in |
|---|---|
| Overall width | 30 in |
| Weight capacity rails | 100,000 lb |
| Shipping dimensions (L x W x H) | 72" x 48" x 65" |
| Shipping weight | 1,800 lb |
Build and safety
| Drive wheels | 12” x 3” molded rubber on solid cast iron industrial rims |
|---|---|
| Parking brake | Electromagnetic |
| Chassis | Welded steel with powder coated finish |
| Tires type | Puncture proof, non-marking |
| Operating temperature | 0° C to +40° C |
| Noise level | < 65 dBA |
| Ingress protection | IP 42, Controller IP 54 |
More details
| Drive system | 1.7 kW transaxle powered by AC Vector Power technology |
|---|---|
| Handle | Ergonomic handle design with thumb wheel controls |
Warranty
For the Pony Express AC Tugger 25K+
- 2 years Frame and drive
- 1 year Other parts
Returns and changes
- Return within 30 days with a return authorization number
- Cancel free before it ships
- Return freight on the original pallet is yours, with a 20% restocking fee after it ships
- Any damage to a returned machine is charged to you
- Custom builds are final
Questions about coverage? Call us 1-888-441-8992
Reviews
Reviews of our parent store Heavy Duty Mobility
-
Extremely fast and responsive. Cares deeply about their customers.
Cameron Tinker Google -
He even called me right after I placed the order online to review everything…
Veronica Trustpilot -
He really knows his products, was really quick looking up the answers…
Michele Stern Google
How we work
-
You call or send the form
Tell us what you move and where. Add drawings if you have them.
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We check your route
Every door, ramp, turn and elevator, before we quote.
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We call the factory
We call the maker ourselves for build dates and answers.
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You get a written quote
It lists the machine, options, freight and build time.
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Approve and we order
We order from the factory and tell you the ship date.
Delivery
- Freight to your ZIP On your quote before you order
- Built to order Then delivered by freight truck to your dock
Overview
The Pony Express AC Tugger 25K+ tows up to 25,000 lb on casters and up to 100,000 lb on rails. Plants and warehouses use it for the heaviest carts, trailers and rail loads.
A 48 V AC transaxle holds its torque across the speed range. Choose a 100 Ah AGM or a 120 Ah lithium iron phosphate pack at order time. The external charger recharges in about 90 minutes, and a jog button lets one operator inch the tugger into the hitch.
Key features
- 48 V AC Vector Power transaxle, 1.7 kW, holds its torque across the whole speed range
- Recharges in about 90 minutes on the external charger
- Choice of 100 Ah AGM or 120 Ah lithium iron phosphate pack at order time
- Battery monitor gives sound and light low battery alerts plus a Bluetooth app for fleet management
- Jog button inches the tugger into the hitch so one operator can couple a heavy cart
- 12 by 3 inch molded rubber drive wheels on solid cast iron rims
- Regenerative braking and an automatic holding brake for incline safety
- Welded powder coated steel frame with a 2 year frame and motor warranty
Carts and equipment past 25,000 lb on casters are a job for the CartCaddyHD ChainDrive, rated to 50,000 lb with a hydraulic lift that puts up to 6,000 lb on the drive for traction. A ride on alternative for long routes is the RiderCaddy, rated to 10,000 lb. The swappable pack version, the AC Tugger 25K+ Lithium, is listed with the swappable pack tuggers.
Rail loads and the heaviest carts are the jobs where a tugger takes over from a forklift, and this is the model that does it.
Questions
How much can the AC Tugger 25K+ tow?
Up to 25,000 lb on casters and up to 100,000 lb on rails. Send us the cart weights, the floor and any ramps on the route and we confirm the model in a written quote.
Which battery should we choose?
The 100 Ah AGM pack suits a single shift. The 120 Ah lithium pack is the AC Tugger 25K+ Lithium and suits multi shift work with a spare pack.
How long does it run and charge?
Up to 8 hours per charge. The external charger recharges the pack in about 90 minutes.
When is the AC Tugger 25K+ available?
It is expected in Q1 2027. Request a quote and we confirm the build slot in writing.
How do I get a price?
Call us or send the form. Tell us what you move, the route and your ZIP. We send a written quote with the machine, freight and build time.
How does it arrive?
Most machines go by freight truck from the factory. Parts and smaller items can go by FedEx or UPS. Freight to your ZIP is on your quote before you order. Rush and overnight shipping cost extra. We sell and ship to US addresses only.
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